Frequently Asked Questions

ACTS CerarMix Solutions International, LLC is the sales, marketing and distribution company for the patented CerarMix technology, temporary to permanent structures and related components. ACTS CSI, LLC also contracts production licensees to enhance its brand and commercialize its products and services both in the USA and around the world.

ACTS CSI structures are fabricated and produced with the patented CerarMix technology. Our structures have very distinct, environmentally safe, and cost-effective characteristics that are an indication of our building innovation and superiority. The CerarMix composite provides higher strength and durability than other composites currently on the market today. Using our advanced CerarMix technologies and construction methods, we provide a distinct and unique alternative to the current competition. ACTS CSI is uniquely positioned to deliver on transforming the temporary to permanent building sector and to deliver superior products to our customers.

Another significant difference in our construction technology is flexibility. ACTS CSI structures are manufactured so they can be quickly assembled and easily disassembled. Unlike a standard brick and mortar facility, an ACTS CSI structure can be reconfigured to meet almost any change in application. The units can be easily disassembled and moved to another location and can become fully operational within a relatively short period of time.

ACTS CSI structures are built utilizing a different method of construction. ACTS CSI employs new and advanced manufacturing techniques that improve quality, shorten manufacturing time, and reduce costs. While it is not quite an assembly line approach to manufacturing buildings, the economies of scale, increased worker efficiencies, and reduction of delays from weather or on-site waste add up to greater speed of construction at a reduced cost.

ACTS CSI structures can utilize familiar and easily applied construction elements to any building. Exterior cladding can be as wide ranging as any other style of construction. Interiors can have brand name cabinets, plush carpets, custom colors, and all of the enhancements associated with any other type of building. Because of the efficiencies of ACTS CSI’ production and assembly processes, you can easily upgrade the exterior look and interior decor of any of our structures. View our models and finishes in the Gallery.

ACTS CSI works directly with you to arrive at a solution that works best for your project’s needs. We will help you with material selection, provide assistance in obtaining structure permitting and make sure your finished structure is delivered, assembled and finished in a way that you expect.

Yes. In many cases they exceed today’s codes by offering greater energy efficiency and weather resistance. ACTS CSI structures are designed to meet most local building codes.

We have an experienced in-house design and engineering staff which helps alleviate the need for an architect. We do, however, work with architects in the initial design phases of our structures.

Yes. Each structure is an individual unit. There are points in the relocation process where electrical, plumbing, HVAC and other systems meet. These systems can be quickly disconnected, mating lines cut and the structure moved from its foundation. Transportation can then be arranged to deliver the structure to the next site.

If the site has been properly leveled, the external walls of the structure can be erected in as little as 30 minutes. The floor, roof, and walls are all hinged and swing into place with minimal assistance. The internal separations are determined by the design, but snap together and form the dividing walls inside the structure. The setup of the basic structure, and the hook up of water, and power can take approximately 2 hours. The installation of internal living space including doors, closets, walls, sinks, toilet, shower, cabinets, etc. as well as other cosmetic enhancements will add additional time.

CerarMix is a sprayable polymer ceramic metallic material that can be applied to any surface such as wood, metal, plastic, and concrete. CerarMix is a virtually indestructible material. The surface is easily cleanable. CerarMix requires little to no maintenance. It is a fully customizable surface for both interior and exterior use – on walls, decks, ceilings and flooring. Beyond strength, water resistance and thermal stability, another highlight of CerarMix is its application versatility.

Quality inspections at every step of the production process mean ACTS CSI products are trouble free and durable. Years of experience and superior management keep prices down and speed your structure to the site.

Our structure is the best in the industry because we start with unique engineering, excellent materials and add quality workmanship. We stand behind all ACTS CSI manufactured components with a lifetime guarantee. And, if something goes wrong with an ACTS CSI component, we move quickly to take the necessary steps to correct any problem.

Interior and exterior walls are 4.5″ inches thick to accommodate standard millwork from manufacturers of windows, doors, skylights, and other after-market.

Simply level and compact the soil or place on a footing or slab. Concrete pads similar to 24” pavers may also be used to establish a sound footing. All CerarMix Housing structures are designed with support arms underneath the structure which are used to level the unit initially or later, in the event of settling over time.

ACTS CSI structures can be erected up to fourteen stories high and an unlimited number of units horizontally. Structures are vertically attached, anchoring them at the corner posts. Structures can be designed to be accessible by either interior or exterior stair wells, catwalks, or balconies. Over-engineered for superior strength, other facades can be added into the design.

Trucks are the most economical means of delivery. The structure can slide off a truck on their built- in rollers. For remote or isolated locations a helicopter may be used due to the overall light weight of the structure. There are no special transportation requirements.

Numerous plumbing and waste disposal options can be used in accordance with building codes for a specific region. Options may include a compost toilet with a water recycling system, a septic tank hook up, or a store and purge tank similar to that of an recreational vehicle that requires periodical pumping or dumping. Plumbing is considered an ACTS CSI upgrade and is specific to the region or country and local building codes.

An electric panel with circuit breakers is designed into the structure. Cable, internet, telephone, sound, etc. can also be pre-wired into the structure. Pre-wiring is considered an ACTS CSI upgrade and is specific to the region or country, voltage requirements, and local building codes.

Yes. Solar power is an ACTS CSI upgrade to the structure. It includes a battery storage system, a converter as specified in the region, and a breaker control box. Cost of upgrades are dependent upon size and configuration of units. Heating, cooling, lights, and air conditioning are run off a solar system which is shipped inside the container and then mounted on the exterior or interior of the structure upon setup. Circulation of the air within the structure can be accomplished through the opening of windows and doors. An air exchanger is also available that will cause a 30% air replacement each hour. The energy usage is similar to that of a computer fan. Energy usage in Kilowatt Hours (KWh) (which are produced by the solar panels on the structure) would equate to $12 per month for heating or cooling the entire ACTS CSI structure.

ACTS CSI’s primary focus is to produce and deliver the basic structure. ACTS CSI can offer standard upgrades such as: plumbing, solar, electrical, HVAC system, septic system, toilet, bathroom sink, shower, kitchen sink and cabinetry. ACTS CSI’s network of production licensees will handle the structure’s upgrades and cosmetic enhancements such as flooring, counter tops, paint, wall textures, etc.

Structures are wide open and clear spaced inside up to 24’x 20’. A structure of 24’x 40’ will have only 2 support pillars inside the open space at the 20’ point on each side. Internal walls may be added to define space and are attached by means of a tongue and groove or slotted system. Walls are moveable. Interior wall thickness can be any thickness as they are not structural or load bearing. The pillars can be designed into the inner wall design to hide them from view.

All walls, floors, ceilings, and any other separations made with CerarMix has a weight of 1.25 pounds per sq ft. Based on the application of the structure, the overall weight will fluctuate and will be calculated during design. The extreme light weight of the structure makes it highly favorable over any other option available today. Shipping, setup, and handling is made much easier due to the light weight nature of the structure.

ACTS CSI is prepared to provide support for the initial application evaluation and project development process. This process typically begins with a presentation and product demonstrations by ACTS CSI along with an initial assessment of ACTS CSI advantages for the targeted application and project. Once there is an overall agreement that the technology will provide a valuable solution for the intended project, then a confidentially agreement protecting the interest of both parties will be prepared and executed. At that point there will be a sharing of data and a visit to an ACTS CSI production facility. ACTS CSI can also provide assistance with product design, application and/or project vetting and cost analysis.

CerarMix Panelized Building Systems are composite, high performance building panels for walls, roofs, and floors in residential and light commercial construction. CerarMix Panels have a core of rigid polyurethane, EPS, or NEOPOR EPS insulation that is sandwiched between two structurally rated skins of CerarMix panels. CerarMix Panels provide continuous structural integrity and superior insulation in one component. CerarMix Panels may be used in many types of construction and is most cost effective in the “Post and Beam” process.

CerarMix Panel construction is actually stronger than conventional construction because of CerarMix’s composite construction. A Panel’s configuration begins with galvalume framing and can be likened to a steel I-beam in which the CerarMix coated skins act as the flanges and the bio or foam core acts as the I-beam connective web that gives the composition cohesive strength and structural integrity. CerarMix structures have been tested and results show that CerarMix Panels out-perform conventional construction in strength and durability. Load testing for CerarMix flooring is rated at minimally 400# per square foot. Library floors are required to carry only 100# per square foot, thus showing the CerarMix superiority.

The initial, up-front cost of CerarMix construction or materials over conventional construction or materials is typically a bit more, depending in part on the complexity of the design. However, there are real savings in labor time, and in construction waste volume reduction. A recent study by Reid Construction Data for BASF shows that residential builders can reduce their framing labor needs by as much as 55% by using panel construction. And when complete, a CerarMix Panel building envelope will continue to bring significant, welcome savings in heating and cooling energy use.

With an experienced CerarMix Panel installation crew, the time savings over conventional construction can be significant. The separate steps of framing, insulating, and sheathing are eliminated thanks to the composite construction of CerarMix Panels. Having window and door openings factory pre-cut speeds the installation process even further, and virtually eliminates panel construction waste.

A great deal of the labor involved in traditional construction methods is eliminated when building with CerarMix Panels as a result of their composite construction. A CerarMix Panel is framing, insulation, and sheathing in one prefabricated component. Once installed, CerarMix Panels are ready for interior and exterior finishing.

For a builder, savings come from decreased construction and labor costs. Additional savings can be attributed to reduced jobsite waste disposal and downsized HVAC equipment. For the end-user, savings come from significantly lower heating and cooling energy costs.

Pricing is determined based on the project – its complexity, the type and thickness of the bio or foam core required, and the square footage of panels needed. In order to determine a realistic, accurate cost, the standard procedure is to submit plans that include dimensions and elevations to ACTS CSI for a written estimate. While the resulting price may be slightly higher than conventional construction, the savings potential for building with CerarMix Panels should also be considered: labor, HVAC equipment, and jobsite waste disposal savings for the builder, and ongoing heating and cooling energy savings for the end user.

CerarMix Panels are environmentally friendly in several respects. First, the high-performance CerarMix Panel building envelope creates a highly energy efficient environment that reduces the demand for heating and cooling energy. ACTS CSI CerarMix Panels can potentially contribute to points under the LEED Rating System and the NAHB Green Home Building Guidelines. The foams in ACTS CSI polyurethane and EPS panels contain no harmful blowing or expanding agents and do not pose a threat to the ozone layer. The composites used in CerarMix Panels are made of 98% recyclable materials. Factory production and pre-cutting of CerarMix Panels virtually eliminate panel scrap waste at the jobsite.

Typically, SIP Panel System R-values range from R-15 thru R-52, depending upon the panel foam core type and the overall thickness of the panel. What differentiates CerarMix Panel construction is that due to the CerarMix skin (1/8” thick) capability to reflect all types of climate reactors. 98% of all heat rays are reflected and 100% of radiant temperature factors are blocked. As a result, CerarMix Panels have NO R RATING. This is a good thing because the only reason we have no R rating is due to the fact that there is no rating high enough.

Wafer board or plywood or any other form of natural material, requires nature to provide the source. Furthermore, the insulation and life expectancy factors are very low. The weight and handling of other materials also increases all costs from production to delivery to installation. The highest results for construction would be to use only CerarMix composites totally. I-beams and C-channels extruded of CerarMix are much stronger, and once certified as acceptable to building codes, this will further enhance many aspects of our products. Most countries around the world already allow for use of these components.

The strength and integrity of a CerarMix Panel has been fully tested, documented, and structurally rated by various labs and other agencies. Such reports are available on the ACTSCSI.com website.

No.

No.

No.

No.

No.

No. There is a trace quantity of off-gassing which is emitted by the blowing (or expanding) agent during the manufacturing process. Once the manufacturing and curing processes are complete, the foam is stable and inert.

The foam used in CerarMix Panels will not degrade over time. We are careful to use only the highest grade of foam available. Additionally, other forms of “filler” can be used where foam is overly expensive.

The properties and characteristics of ACTS CSI Polyurethane are superior to Isocyanurate and Polyisocyanurate foams typically produced by board stock manufacturers and some other panel and SIP manufacturers. ACTS CSI’s proprietary manufacturing method is key to creating CerarMix Panels’ superior characteristics. Each panel is manufactured independently. Liquid foam is dispersed uniformly throughout the panel mold. The foam expands, exerting up to 14 psi of pressure, which is contained by the mold. During the expansion and containment process, the foam permanently bonds to the panel skins. The spherical cells produced provide uniform foam density throughout the panel, thus giving the foam superior and uniform strength, unlike the elongated, rice-shaped cells typically produced through the faster running continuous lamination lines in the production of Isocyanurate and Polyisocyanurate foams.

In the USA marketplace no foam type is necessarily better than the other; rather, each foam type has unique properties and may offer advantages in certain instances. The primary differences between the three are the density and insulating characteristics of the foam. EPS foam density is a nominal 1 pound per cubic foot, NEOPOR EPS foam density is a nominal 1.15 pounds per cubic foot, and Polyurethane density is nominally 2.2 pounds per cubic foot. Therefore, a 4-1/2” thick EPS panel will yield an R-value of R-15; a 4-1/2” thick NEOPOR EPS panel will yield R-17, and a 4-1/2” thick PUR panel will yield R-27.

Yes, and yes. CerarMix panels have been used in residential and commercial construction for over 20 years.

Class 1 Fire Resistance Rating is given to materials that conform to test standards set by the American Society for Testing and Materials (ASTM E-84) for acceptable flame spread and smoke development for combustible construction materials. ASTM E-84 is a similar test to UL-723, NFPA 2255, or UBC 8-1. Testing is accomplished by suspending a sample of material in the tunnel of a horizontal test chamber. The material is exposed to gas flame on one end of the tunnel for 10 minutes. The flame progression on the material is compared to selected standards and calculations designed to produce a flame spread rating. Smoke from the fire in the tunnel is measured in the exhaust stack via a light beam to establish smoke developed ratings. There are three classes of acceptability for rigid foam used in construction: Class 3 is unacceptable, Class 2 is the minimum standard required for residential construction, and Class 1 is the best classification available. ACTS CSI CerarMix Panel foam cores meet the Class 1 Fire Resistance Rating.

The terms “stress skin”, “foam or bio core sandwich”, and “structural insulated” panels (SIPs) all refer to the same product style and are interchangeable. The industry terminology has standardized and the term “SIPs” is most often used. However, “stress skin panels” and “foam core sandwich” panels are still popular terms among timber frame professionals. The only significant difference between manufacturers is their skin. Many unique, yet inefficient technologies have been introduced over the years. Without question, CerarMix skins rank much higher in every test to date, comparing various characteristics.

Structurally rated oriented strand board (OSB) is typically the most common skin material. Other materials include plywood, cement board, metal, pressure-treated plywood, and pine cladding are the prominent products currently.

Just about any style of structure design can be built using CerarMix Panels. Most designs originally meant for conventional stick construction can be modified to incorporate CerarMix Panel construction, as well. Cost factors are directly related to “Customization” of the panel itself. We strive to utilize the “Legos” approach. Maintain minimal choices of panel configurations and unlimited capability to mix and match those standard sizes to deliver a customizable finished product.

In structural applications, CerarMix Panels are typically installed over a 2x plate that is attached to the sill or subfloor. The foam core is removed from between the skins to a depth comparable to the plate so the panel sits over the 2x and connectors are driven through the skins into the 2x. Typically, a double 2x top plate is installed in the same manner. There are many variations on these procedures. A more economical method is to construct a post and beam skeleton and use the largest scan panels as possible. This reduces labor, materials, and provides the strongest finished results.

In the majority of construction applications, CerarMix Panels need no additional support. When reinforcing support is required as in a point load under a beam or header, for example, corresponding dimensional galvalume can be easily designed into the panel during the manufacturing process. Furthermore, panels ranging in length of up to 60’ in length allow construction of buildings without limit to size. Without further engineering, CerarMix Panels can be used up to 7 stories tall.

ACTS CSI’s specially trained crews and CerarMix Certified general contractors or builders familiar with panelized building systems are typically responsible for panel shell installation. ACTS CSI can provide contact information for professionals experienced in CerarMix Panel installation in most regions.

The transition from conventional stick framing to CerarMix Panel installation would be easily accomplished by construction professionals with minimal supervision. Onsite technical assistance is available if needed, but is typically not necessary.

There are several reasons. ACTS CSI uses state-of-the-art precision CNC (Computer Numerical Control) equipment to accurately cut your order according to the Panel Layout Drawing specifications. Factory pre-cutting markedly reduces installation time and virtually eliminates jobsite panel waste. Panel Layout drawings are included as part of the Panel Pre-cutting Service, and provide exact panel layout and placement specifications.

A circular saw, panel router (for polyurethane), or a hot knife or foam scoop (for EPS and NEOPOR EPS).

Mostly common building materials will be required. CerarMix Panel drawings will call out all engineered materials. Beyond this, you will need construction adhesive, common nails and screws, and other usual construction material. As even the largest panels are light weight enough for manual labor to easily handle them, installation does not require any special equipment, unless multi story building are being erected.

Any foundation system that can be used for conventional construction can be used for CerarMix Panel construction. Whatever type of foundation system is employed, it is of utmost importance that it is straight, true, plumb, and square for a successful panel installation. Slabs, foundations, basements without floor trusts, or even CerarMix bases can be used.

Virtually any type of cladding or finishes may be applied to the exterior surface of a wall CerarMix Panel. Some common materials include a variety of vinyl siding, aluminum siding, and kiln dried wood sidings to include clapboard, shiplap, board and batten, and shingles. Exterior finishes should always be installed in accordance with the manufacturer’s recommended installation instructions. When applying exterior finishes, a layer of house wrap or felt paper should first be applied over the CerarMix Panel. Masonry and fiber-reinforced stuccos can also be used if a ventilated air space is provided. Masonry materials such as brick veneer may come in direct contact with the CerarMix Panel. A vented air space between the veneer and Panels, and weep holes in the masonry should be provided.

Yes in the panels themselves, but not for the frame work in post and beam. If only panels are being used without post and beam, lumber may be used to connect the seams of the panels for the purpose of adding strength, 2x lumber should span the entire panel joints.

Electrical chase(s) are incorporated into the panels during the manufacturing process. The chases are typically at standard horizontal heights for outlets or counter top receptacles. Vertical chases can also be specified in EPS and NEOPOR EPS core SIPs. The majority of the wiring “pull” and connectivity is accomplished during or after the panel installation.

Most building codes do not recommend, or may prohibit, installation of plumbing or vent lines in exterior walls, so a little planning during the design phase will keep plumbing installation simple and no more difficult than in any other building type. Place plumbing in interior partition walls according to generally accepted building practices. Climate conditions are calculated for variances required.

Because CerarMix Panels provide an airtight building envelope and exceptional insulating properties, it is important to incorporate properly sized HVAC equipment into a CerarMix Panel structure. Fortunately, often less is more in this instance. Equipment that is the correct size for a stick-built structure may well be oversized for a CerarMix Panel structure of comparable size and layout. Oversized equipment will run more frequently at less than optimum levels, reducing energy efficiency and increasing frequency of equipment maintenance. Consult with a knowledgeable HVAC contractor to determine the project’s specific air handling needs. Recommendations are available from our engineering team specific to the locale and size of the structure.

Indoor air quality has become a major health concern in homes and buildings that are built to meet or exceed today’s energy efficiency mandates. A structure that is properly built with CerarMix Panels can be very airtight, so most manufacturers, including ACTS CSI, require the inclusion of a mechanical ventilation system in the HVAC plan. Typically this is achieved through the use of a Heat Recovery Ventilator (HRV) or an Energy Recovery Ventilator (ERV). Most of the major HVAC system manufacturers now offer these units as do many smaller companies, so consult with your mechanical contractor.

Be sure to seal all joints and voids with spray foam. Sealing with spray foam insures a continuous envelope of insulation and an effective airtight barrier for optimum efficiency and performance.

All dead space in attics and crawl spaces are recommended to be vented. CerarMix diminishes the heat loss or heat buildup in these areas, thus reducing the needs of venting. ACTS CSI has always held that a “cold” roof, or ventilated roof on top of the panels, is the best application. Typically this is accomplished by first installing 15-pound roofing felt on the roof panels, then installing 1x or 2x lumber vertically from the eaves to the ridge. These “straps” are put on 16” or 24” centers and sheathing (OSB or plywood) is attached over strapping before the finish roofing material is applied. The eave is left open and the ridge is vented with a vent cap.

No. Vapor barriers are not typically necessary in CerarMix Panelized construction. When properly installed, CerarMix Panels provide an effective vapor barrier by themselves. Some state or local codes may require vapor barriers over CerarMix Panels; check with your local code official for requirements in your area.

How sound-resistant a CerarMix Panel can be is dependent upon the thickness of the finish materials, such as drywall and/or exterior cladding, and the thickness and type of foam core. CerarMix Panels have undergone STC (Sound Transmission Coefficient) testing on our products, and results attest to the quietness of CerarMix Panel structures. One attribute of CerarMix skins is that sound is reflected as well as heat, water, or any other contaminant. The integrated “sound proofing” qualities of CerarMix greatly increase sound containment. When uses in internal walls, sound containment can also become very efficient in controlling sound quality.

Yes. CerarMix Panels integrate easily with most other types of building systems, such as ICFs, poured concrete, cinder blocks, roof trusses, and stick framing.

It depends upon which type of roof finish material will be used. Ultimately, installation details and technical information on the specific roofing product are given consideration during the initial design and engineering phase. CerarMix Panels can be used without any need for additional roofing materials. Any additional materials are incorporated for appearance rather than necessity. We are currently exploring several processes that would allow CerarMix to be formed for appearance purposes and would eliminate the need for an aftermarket product.

Shingles: Not all shingle manufacturers warrant shingles applied directly over an insulated deck or Panels. Depending on your choice of manufacturer, an additional ventilated space may be required for warranty qualification. The preferred and recommended method of shingle installation is on an elevated, ventilated surface. Furring strips or strapping are screwed vertically over a layer of roofing felt to the exterior surface of the roof panel on 16” to 24” centers. A layer of sheathing material is applied on the strapping as the nail base for the shingles. This system requires both eave and ridge vents to vent the cavity and prevent condensation and heat buildup.

Metal: For metal roof applications, an additional layer of strapping, installed horizontally, can be used in lieu of the sheathing. Once again, there is no need for adding a metal roof to the CerarMix Panels.

Shingle ridging is the bulging of asphalt roofing material, such as shingles, above the joints of engineered wood panels used in roof applications. It is caused by moisture changes in the underlying sheathing and can occur in traditionally framed roof assemblies as well as panel roof assemblies. Ridging does not affect the performance of the CerarMix Panel roof and is strictly aesthetic. To eliminate the possibility of shingle ridging, an additional layer of OSB can be installed in a staggered pattern over the Panel joints; a cold roof can be installed; or other-than asphalt materials can be used. A CerarMix cap is available for hip and ridge connectivity and water proofing.

Yes. Panel-specific tools may be required.

Not at this time, because there is no ventilation or airspace in a Panel to dissipate the heat buildup from the fixture, which would create a fire hazard in conventional lighting systems. We are exploring and testing newer forms of “low voltage’ lower heat producing fiber optic and LED systems to allow for such applications.

Kitchen cabinets and other wall elements can be mounted directly on the CerarMix Panels, or can be installed on plywood or metal strips that have been applied to the CerarMix Panels. Check with the cabinet manufacturer for recommended fastener schedules specific to panel construction.

No. CerarMix panels are made of inert materials and are impervious to damage caused by pests and insects.

There are no empty pores or cavities in a CerarMix Panel in which mold and mildew can propagate. Furthermore, CerarMix Panels have a natural component that actually kills mold and mildew spores upon contact. This prevents the gathering or multiplication process that allows for growth of spores.

If a CerarMix Panel sustains physical damage, a structural engineer should be consulted to determine the extent of the damage and whether the overall structural integrity has been compromised. Individual panels can be replaced if necessary, and CerarMix also has available a patching formula in 1 and 5 gallon cans for periodic fills and or repairs.

The construction of a CerarMix building begins with the design and construction drawings and documents. These construction documents will be used to develop detailed shop drawings. Once the shop drawings are approved by the client, builder, or professional contractor, the CerarMix Panels are fabricated and shipped to the jobsite.

ACTS CSI does not offer design services, but we would be happy to work with you, and your architect or engineer to maximize the efficiency of your CerarMix Panel structure. CerarMix will review your plans and make suggestions as to how to achieve for the greatest savings in cost of panel construction. Generally, minimal alterations are required to existing plans to reduce final costs to the most efficient level.

Each project is unique and so are the load and span requirements for that project. ACTS CSI can provide the necessary information for your specific application, by reviewing the blue prints for the project. Please call us at 877.444.0880 for further support.

We’ll need a good set of plans that include dimensions and elevations so we can estimate material quantities and service costs for you.

Review your plans and documentation with the ACTS CSI representative you spoke with, and send them to:

Email to info@acts.ws for a service representative’s assistance.

For pre-cut Panel orders, plan on a minimum of six to eight weeks from the time ACTS CSI receives your signed order, deposit, and drawings for standard CerarMix panels. This time frame can vary, so check with your ACTS CSI representative for current lead times.

Panels are stacked in bundles and wrapped in heavy gauge black plastic prior to shipping. The plastic provides protection during typical installation time frames. Panels should be stored on level risers that elevate the panels high enough off the ground to create an air flow beneath the bundle. This will help inhibit ground moisture from condensing on the underside of the bundle. For extended storage of Panels, ACTS CSI recommends placing the wrapped panel bundles in a fully enclosed structure that provides protection from exposure to wind, rain, moisture, and UV light. Although the panels are impervious to the elements, maintaining a clean and waterproof environment will make the panels easier to handle and maintain cleanliness. In the absence of structure availability, it is recommended that the Panels be covered with proper protective tarps until ready for use.

One of the benefits of using CerarMix Panels is that they are not susceptible to damage from exposure to the elements and to UV rays.

Using a patented technology, ACTS CSI applies a specific CerarMix coating formula engineered and chosen to meet the customer’s requirements for the job and application.

Yes, we appreciate doing samples so that we can identify and design the process that will provide the best coating solution for the application.

Our lead times can vary depending upon quantity, coating specifications, tooling and any research and development necessary to meet the requirements of the application and job.

Overall thickness ranges are dependent upon the application. Careful attention to all requirements is be made before determining coating thickness as well as tolerance.

Many parameters effect thickness such as number of passes per coat, number of coats applied, viscosity of the coating, substrate being coated, final thickness to be achieved, final tolerance to be met along with fixturing and measuring methods.

There is no limit to the types of substrates CerarMix coatings may be applied. Whether the purpose of applying CerarMix is decorative, functional, or structural, CerarMix may be an all-over coating completely covering the substrate, or it may only cover parts of the substrates.

We can perform tests and provide customer samples necessary to meet application requirements.

Yes, we will provide certifications for any job.

If color is a key requirement, we have plenty of options for CerarMix coatings with many color choices.

Yes. We have worked with many clients to coat parts that meet NSF, FDA and medical use requirements. Each coating is engineered and tested in the criteria dictated by its end use. Please contact us with your particular needs.

Yes, CerarMix coatings can be certified by military specifications and customer specifications. Please contact us with your particular needs.

Yes. Our warranties on CerarMix coating material meet or exceed industry standards. CerarMix is a high performance, low-maintenance structural coating that is specifically engineered and customized for each application. Warranties are item and project specific.

There is no standard allotted wear life of a CerarMix coating. The factors surrounding each particular working environment, such as cycle times, temperatures, chemical environment, and abrasive atmosphere will determine the life of the coating. ACTS CSI engineers will design the specific CerarMix formula that best suits the application to provide a high performance, cost-effective coating to meet the customer’s requirements.

ACTS CSI has both the equipment and the CerarMix technology to line the interior and protect the exterior of any type of pipe as small as a 2 inch diameter to a 12 foot diameter and up to 60 feet in length.

ACTS CSI provides pre-coated and lined pipe for severe-to-normal conditions offering long-term protection against wet/dry abrasion-corrosion cycles and heat such as:

• Potable Water Transportation
• Aviation Fuel
• Oils
• Wastewater
• Sluice Lines, and more

ACTS CSI pre-coated pipes are proving themselves through exhausting technical evaluations, third-party laboratory testing and successful field applications. ACTS CSI pre-coated pipe is quickly developing a loyal following from customers who have experienced better performance and extended service life.

ACTS CSI pipeline specialists can provide the following services to meet your planning, construction and maintenance requirements:

• Pre-planning initiation
• Project feasibility studies
• Fabrication (blow tanks, manifolds, flare stacks, OSHA weldments, flame arrestors, shower trailers, wash trailers)
• Pipeline mitigation resolution
• Protective coating of pipe and welds (for hydrocarbon transmission)
• Pigging systems
• Compressor/pumping stations
• Tank batteries
• Gathering stations
• Environmental restoration
• Health, safety, and environmental training

It may be advantageous to partner/subcontract with existing companies to accomplish the following activities surrounding pre-coated pipes offered by ACTS CSI. Here are some services we may engage a subcontractor:

• Risk assessment (pertains to ISO 9001:2008 quality management systems. OHSAS 18001:2007 health & safety management systems. Failure Modes and Effects Analysis (FEMEA) and regulatory requirements for general health and safety.)
• Comprehensive inspection services
• Hydrostatic testing
• Operational Oversight
• Survey & staking
• GIS mapping
• Right of Way (ROW preparations)
• Stringing
• Ditching & excavation
• Pipeline restoration services (removal of materials, compression of embankments, replanting of grass areas, clearing of roadways)
• Horizontal directional drilling (HDD)
• Conventional drilling
• Cathodic Protection Systems(CPS)
• SCADA Placement Services (Supervisory Control and Data Acquisition)
• Pipeline system analysis
• Welding
• Compliance oversight

ACTS CSI delivers product excellence using patented CerarMix technology to fabricate utility access covers and grates. The monolithic structure of the covers and grates mean that they will not crack or delaminate during usage. Covers and grates are light, strong and durable to meet the requirements for road, pedestrian and industrial use.

ACTS CSI designs CerarMix utility access covers and grates tailored for markets across America. Our covers and grates are easily interchangeable.

ACTS CSI high-strength, high-performance, one piece molded design allows for a wide range of covers and grates fabricated from CerarMix. Covers and grates are available in a range of shapes, sizes, thicknesses, and load ratings. Covers and grates are available in any color and custom logos or markings can be molded into the cover for product or brand identification. CerarMix covers and grates can be engineered and designed to include such options as single or multiports, bolt and non-bolting features, security bolts, sealed and vented models, fixed height or adjustable height systems, frames, collars, skirts, gasket systems, penetration fittings, and more.

CerarMix utility access covers and grates meet and exceed the coefficient of friction requirements in both wet and dry conditions. CerarMix nonskid surface pattern helps to protect pedestrians from accidental slip and fall events.

Rigorous testing is the foundation of the ACTS CSI’s CerarMix™ manhole covers, grates and frame system. Our load testing demands ultimate performance in cyclical fatigue, proof-load, & destructive testing.

Due to the high level of automation and consistency in manufacturing, covers and grates made with die-molded CerarMix allows dimensional tolerance to be maintained accurately.

CerarMix covers and grates provide an 60-80% average weight reduction when compared to similar iron products.

CerarMix covers and grates do not conduct heat and will not allow that heat to transfer to the surface of the cover. An excellent insulator against heat, CerarMix covers and grates protect pedestrians from the possibility of severe burns.

CerarMix covers and grates achieve non-conductive, anti-static performance, shielding electricity, heat and steam from pedestrians.

CerarMix covers and grates can be designed to meet HS20 and HS25 Highway load testing standards (per AASHTO H-20/25 standards and EN124 Class D400 load requirements), with load ratings from 25 to 80 tons.

CerarMix covers and grates do not degrade cellular and satellite signals.

You can easily lift many of our CerarMix covers and grates with just one hand eliminating the need for expensive lifting equipment. The lightweight nature of CerarMix covers and grates will facilitate easy removal and replacement of the cover without compromising on strength. An ergonomic lifting aid is available upon request.

The inherent corrosion resistance properties found in CerarMix covers and grates meet and exceeds the typical 30+ years life-cycle of composite manhole covers and grates.

Standard size covers and grates are in stock with no minimum order required and immediate delivery.

Quantity and pricing for all custom orders are available upon request. Anticipated delivery time for custom orders are quoted at the time of order.

CerarMix covers and grates are a high performance, low-maintenance, low-cost, eco-friendly alternative to other similar products made of cast iron, concrete or composites used on the market today. We offer standard industry warranties.

ACTS CSI pumps are specifically designed for each application and are well suited for a variety of industries such as oil and gas, mining, food processing, chemical processing, power generation, waste water, and more. Understanding which pump type is right for a specific application is critical to reduce costs, achieve maximum performance, and increase the life of the pump and system. Pumps types are currently available in any size as follows:

• Reciprocating simplex, duplex, triplex, quintuplex
• Intermittent duty
• Centrifugal
• Multistage surface
• Cavity pumps
• Submersible
• Magnetic drive
• Diffuser
• Suction
• Split-case

ACTS CSI offers a comprehensive suite of solutions aimed at providing customers with unprecedented value and cost savings throughout the life span of the pumping system. The design configuration can be customized with various options to meet customer specifications and functions such as:

• Auxiliary
• Vertical Line Shaft
• Transfer
• Injection
• Booster
• Process
• Cooling water
• Lubrication
• Fire Water
• Lift

ACTS CSI delivers pumps for a complete range of hydrocarbon production, transportation and refining applications. From simplifying installation to meeting the temperature and viscosity demands of all well environments, every detail affecting our pumps has been considered. We design each pump to maximize production, increase system run life, and ultimately reduce system life-cycle costs with an effective and efficient system fit for any well. Typical applications include:

• Water disposal
• Secondary recovery
• Glycol dewatering
• Amine sweetening
• Chemical injection
• Crude transfer
• Fire protection
• Pipeline Transfer
• Produced water disposal
• Secondary recovery (water flood)
• Chemical injection
• Glycol dehydration
• Well servicing
• Blow out preventer
• Liquefied natural gas
• Lean oil circulation
• Closed drain pump-out
• Knockout drum pump-out

ACTS CSI is fast developing a solid reputation for providing a low-maintenance, cost-effective alternative to various fluid-movement applications in various industries. Our pumps can handle a wide range of flow rates that are tolerant of extreme heat, abrasion, erosion and corrosion. ACTS CSI provides custom fabrication to meet customers’ specific pumping requirements worldwide.

A call to ACTS CSI will be the first and last call you make to take care of your pumping needs such as:

• Inspection/Diagnostic
• Consulting
• Maintenance & support
• Engineering
• Custom fabrication
• Retrofitting
• Training

Yes, all materials in CerarMix are natural.

CerarMix can be tinted to virtually any color desired. White is a color that requires tinting as pink is the natural color.

Absolutely YES. The typical finish of a CerarMix application will be smooth enough that NO foreign material will cling to it or be trapped on it. However, if an even more smooth finish is required, additional steps may be prescribed along with any additional labor necessary to obtain the desired finish.

NO. Absolutely no residue will adhere or cause for permanent staining. CerarMix is impervious and no discoloration will remain once standard cleaning measures are taken.

CerarMix surfaces are many times more durable than typical coatings used on railcars. Remember, CerarMix is a structural coating and due to our patented nanotechnology, the substrate and CerarMix become one. Surfaces can be sand blasted, pressure washed, sanded, and any form of abrasion, erosion, or chemical attack will not create damage to the substrate coated with CerarMix.

This answer is dependent upon the level of solution sought after. Different engineering solutions can be designed (i.e. bronze, silver, gold). Perhaps one solution would strengthen the steel where another solution would create a bladder that releases from the railcar upon impact to protect the cargo rather than the railcar. Pricing would be commensurate with the solution desired. We will work closely with a client’s engineering staff to support the research and development needed.

We see no challenges that CerarMix cannot handle. Any specific concerns found in the movement process will be engineered into the final solution.

CerarMix can be removed from the steel using a melting process that separates the steel from the CerarMix. Once the steel is melted, the remaining CerarMix can be disposed of without concern. CerarMix is completely inert and poses no harmful effects to the environment.

Since CerarMix has a zero transfer of heat or cold, the formula can be adjusted to protect the cargo to a specified temperature and time period. Our engineers can review findings from past railcar accidents to determine the best solution to address any temperature requirements and other related factors.

Applications of 1/16″ to 1/8″ thickness is customary. However, engineering will determine the appropriate specifications based on the project requirements.

Yes. If the metal is gauged prior to the application of CerarMix inside and out (or either) then subsequent measuring would show no change to the thickness as CerarMix is not effected by erosion or abrasion. In the event the steel is encapsulated within CerarMix, then the steel never comes in contact with exposure. Engineering may require that CerarMix be subject to inspection that requires a “cut away” to be performed, so it may be necessary to reduce the hardness to allow for such an inspection.​

The cargo to be carried would effect the necessary solution and thickness required. Typical cargoes might include the following: hydrogen peroxide, acid, sodium hydroxides, corn syrup, tallow, propylene glycol, alcohols, naptha, drilling fluids, molten sulphur, asphalt, adhesives, monomers, isocyanates, TDI, Gas Pressure cars – anhydrous ammonia, LPG, LNG, ethylene oxide, propylene oxide or Hopper Cars transporting flour, starch, plastics. The best approach would be to coat for the harshest cargo and rest assured that all other cargo would be covered. Thickness could range from 1/16″ to 1/2″. If there is a cargo more damaging than what has been considered, it may be necessary to engineer multiple layering and reinforcement materials into the final solution. If during R&D it is determined that anything greater is needed we will immediately notify our clients.

Yes. CerarMix can also be used with stencils and applied as the labeling materials to mark and brand rail cars.

CerarMix is only as good as the substrate. For best results, CerarMix should be applied directly to the bare substrate itself. Thereafter, any cleansing process will remove the surface material as it cannot adhere to CerarMix. Pressure washing, sand blasting, white blasting have been used in the past all successfully.

Most results can be accomplished in a single application, but the desired end result can incorporate multi-layer processes. CerarMix curing time can be adjusted to the application, and therefore even if a multi-layer solution is needed, it can generally be applied immediately after the first coat (in as little as 30 seconds).

No heat is required.

The cure time is adjustable by formulation from 30 seconds to 30 hours as needed for specific applications. Generally, CerarMix will cure within 30 minutes for handling or re-coating and 24 hours will compete the process to the final objective state. Temperature ranges are wide and the curing time is effected minimally by atmospheric conditions. Obviously, applying in inclement weather is not advised.

The equipment required to apply CerarMix is our redundantly patented machinery, sprayers, and process. Only “CerarMix Applicator Specialists” can perform the application process thus insuring proper results. The equipment requires special training and certification.